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Frequently asked questions

Quick Answers to Common Workplace Safety Questions

Get clear, concise answers to common questions about Rockford Systems’ products, services, and safety solutions. Whether you’re seeking guidance on compliance, equipment, or workplace safety practices, our FAQ section is here to help. If you don’t find the answers you’re looking for, please contact us at the contact information provided below.

  • Are two-hand controls on floor stands required to be secured to the floor?

    Yes. If two-hand controls serve as the point-of-operation safeguard, they must be anchored and located at the calculated safety distance. Choose robust operator interfaces and verify function before production with the Technical & Field Support team.

  • Can hand-feeding tools be used as point of operation safeguarding on mechanical power presses?

    Hand-feeding tools are not a point-of-operation safeguard under OSHA 29 CFR 1910.212/1910.217 or ANSI B11.19. They may be used only as complementary aids to place or remove parts, while an engineered guard or device provides actual risk reduction. To verify compliance and document hazards, control reliability, and inspection intervals, schedule a professional Machine Safeguarding Assessment.

  • Can PSDI (presence-sensing device initiation) be used on mechanical power presses?

    No. OSHA’s mechanical power press standard does not allow PSDI on mechanical power presses. Presence-sensing devices may be used as safeguards (e.g., light curtains) but not to initiate the stroke. Confirm safe distance and stopping performance with Stop-Time Measurement service.

  • Do I need a drill press guard, and what options are available?

    Most drill presses require guarding of rotating components and the point of operation per OSHA 1910.212. Choose from heavy-duty aluminum shields for robust frontal protection, safety chip shields for containment near the tool, and flexible-arm magnetic shields to position protection precisely for different setups. Match the shield to chuck/quill size, stroke, and required access. Browse options in our Products Catalog.

  • How can I tell if my interlocked guard system is working properly?

    Before each production run, opening the guard should immediately stop hazardous motion and prevent restart until closed and reset. Confirm protective distance using Stop-Time Measurement service.

  • How do I calculate the required safety distance for a robot cell or press?

    Apply ANSI B11.19’s D = K Ă— T + C formula. Measure T with Stop-Time Measurement service, then implement devices and document calculations.

  • How do I determine if my press is full-revolution or part-revolution (drop-out protection)?

    Only qualified personnel should verify clutch/brake type. Power the press, initiate a cycle, and immediately release the actuator. If it completes a full stroke before stopping, it’s full-revolution; if it stops mid-cycle, it’s part-revolution. When in doubt, consult the OEM and book a Press Safety Inspection to validate control reliability and stopping performance.

  • How do I know what drill shield will fit my drill?

    Measure chuck diameter, quill size, and available stroke/travel. Then select a shield format and size that maintains visibility and access while preventing intrusion into the hazard zone. Common fits include heavy-duty aluminum shields for fixed mounting, safety chip shields for compact installations, and flexible-arm magnetic shields for rapid repositioning. Find detailed specifications in our Product Manuals Library.

  • How often should machine guards and safety devices be inspected and tested?

    At minimum: visual checks before each shift, after setup/maintenance, periodic device testing (e.g., quarterly), and annual professional review. Schedule your Annual Safeguarding Validation Audit to keep documented stopping performance within spec.

  • What are the most common machine guarding violations and how can I avoid them?

    Frequent citations include missing/misadjusted guards, bypassed interlocks, inadequate training, and insufficient safety distance. Start with a Safeguarding Policy Development program to identify gaps and implement certified devices and procedures.

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